Page 395 of 561

TIG WELDING

Welding Parameters

It is necessary to decide approximate range of welding current needed for the job at hand to select correct electrode, nozzle and gas flow setting. The material thicknesses given in the table below for the different current ranges are indicative. Actual current needed to form a proper molten pool will also partly depend on the size of the workpiece, the type of joint, and the amount of preheating used.

4.02

394

Material thickness

Steels and Stainless steels

<1.5mm

1.5 - 2.5mm

2.5 - 4mm

>4mm

Material thickness Copper alloys

<1.0mm

1.0-1.5mm

1.5-2.5mm

>2.5mm

Welding current, DC, electrode-

20-70A

50-120A

100-180A

150-250A

Gas flow, pure argon

6 l/min

7 l/min

8 l/min

9 l/min

Electrode point angle

35°

45°

60°

60°

Collet size,

diameter of electrode

1.6mm-1/16”

1.6mm-1/16”

2.4mm-3/32”

2.4mm-3/32”

Collet body, size diameter of opening

1.6mm-1/16”

1.6mm-1/16”

2.4mm-3/32”

2.4mm-3/32”

Nozzle number and diameter of opening

no.6 (9mm)

no.6 (9mm)

no.7 (11mm)

no.7 (11mm)

Tungsten electrode size

1.6mm-1/16”

1.6mm-1/16”

2.4mm-3/32”

2.4mm-3/32”

395 / 561